XK8 / XKR ( X100 ) 1996 - 2006

Caliper bolt wont come off

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Old Jun 24, 2013 | 12:06 PM
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Default Caliper bolt wont come off

Running out of idea's, I have a 14" breaker bar that I have stood on and the the bolt still would not budge. Guessing the last time the brakes were done, they used an impact wrench with loctite. The rears were a breeze, but these fronts are kicking my butt, I am going to try some kind of anti-seize spray, but short of a sledgehammer, I do not know what else to do.
 
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Old Jun 24, 2013 | 12:24 PM
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Let the bolts soak overnight in whatever anti-seize solvent you're using, and use a much longer breaker bar for significantly more leverage. A metal pipe section maybe three or four feet long would be ideal....

Good luck and keep us posted....
 
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Old Jun 24, 2013 | 12:46 PM
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Have you got a heat gun, like a heavy duty hair dryer? use it on the bolt heads to break down the loctite, you also need a bar about twice the length to get it moved. It will come, they're just tight bolts!
 
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Old Jun 25, 2013 | 03:57 AM
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I had a lot of trouble with this one.



And solved it with this bit of pipe.

 
Attached Thumbnails Caliper bolt wont come off-suspension16.jpg   Caliper bolt wont come off-suspension46.jpg  
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Old Jun 25, 2013 | 04:01 AM
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A 50-50 mix of ATF and acetone seems the best penetrant.
 
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Old Jun 25, 2013 | 08:29 AM
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Righty tighty, lefty loosie ? That's no joke. Sometimes laying on my back upside down I get more confused than normal.
 
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Old Jun 25, 2013 | 08:39 AM
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Originally Posted by tarhealcracker
Sometimes laying on my back upside down I get more confused than normal.
I don't think we want any more details !!!
 
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Old Jun 25, 2013 | 09:01 AM
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Try heating the area around the bolt, doesn't need too much, then tap the head of the bolt whilst someone else tries to loosen it.

In the marine environment this is the method we use and it works every time.
 
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Old Jun 25, 2013 | 02:38 PM
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I used a long handle wrench and a 2 pound maul to free them up.
 
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Old Jun 25, 2013 | 04:27 PM
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I used an impact wrench to free them up , came loose easy this way.
 
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Old Jun 25, 2013 | 04:35 PM
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my rattle gun takes them off ok
 
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Old Jun 26, 2013 | 10:31 AM
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If the bolt has lock-tight on it use heat if it is rusted I found using PB Blaster works for me. My best results are when I tighten then loosen with a little tap on the bolt. I hope that helps.
 
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Old Jun 26, 2013 | 09:04 PM
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Finesse over Force. A five foot breaker bar is a recipe for one sheared off brake bracket bolt. Heat, vibration, PB Blaster, impact wrench, back and forth tightening/loosening are your friends. Just using the biggest bar you can find is going to result in another post about how do you remove the broken section of the bolt.
 
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Old Jun 29, 2013 | 12:56 AM
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If you don't have access to an impact gun, use a sledgehammer. Smash the head of the bolt with authority as if you were attempting to drive in a nail with a single stroke. Use the heaviest headed hammer that can be swung in the space available. Strike with the hammer, attempt to loosen. Repeat until it breaks free; which given persistance, it most certainly will.

Dan
 
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Old Jun 29, 2013 | 08:54 AM
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If you think that loctite was used, heat will soften it. If you don't have an impact wrench, put a closed end wrench on the bolt, hold it there with one hand and hit the end of the wrench with a hammer in the loosening direction. Poor man's impact wrench.
 
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