XK8 / XKR ( X100 ) 1996 - 2006

front spring replacement and wedge spring packer findings

Old Jul 5, 2025 | 06:01 AM
  #1  
pcock111's Avatar
Thread Starter
|
Member
Liked
Loved
Joined: Oct 2024
Posts: 94
Likes: 23
From: Argyll
Default front spring replacement and wedge spring packer findings

Replacement springs tend to have open, unflattened
ends, unlike the originals. These require matching new rubber wedged packers, similar to the ones sold by Ardinesh. Due to the increased height, the packing washers may be dispensed with.
If you are refitting the original springs but the original white wedged packers have disintegrated, do not throw the bits away. They are no longer available and have a unique shallow wedge angle. Just clean the bits, assemble the jigsaw and silicon them on to one of the packing washers. They then work fine.

fractured wedge packer prior to silicon repair
fractured wedge packer prior to silicon repair
Shallow wedged packer on original spring
Shallow wedged packer on original spring
underside of packer
underside of packer
 
Reply
Old Jul 5, 2025 | 08:57 AM
  #2  
cjd777's Avatar
Veteran Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2011
Posts: 2,924
Likes: 1,565
From: Spencer, NC
Default

pcock111, good information on the bottom wedge.
All springs, as you found out, are not created equal. I just installed a set like you, and the top coil was not pleasant to deal with and caused problems that I will properly have to deal with at a later date.
Getting the springs into a straight coil was not going to happen and with the top coil being cocked, it didn't let the mount set correctly.
I ended up using 3 spring compressors to get it close, still not happy and turned it after getting the assembly into the car and some pressure on. I did it a couple of times and finally got a livable configuration. I'm betting it will go slightly off center in a short period of time.
So, I'm with you, the extra effort to get an original set up is the way to go.
My numbers were good on the final measurements, and the car drives better than ever, well, since I had it.
Thanks for bringing this to our attention, yes, we need to be careful with that little plastic bit.

 
Reply
Old Jul 5, 2025 | 09:45 AM
  #3  
wymjym's Avatar
Veteran Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2016
Posts: 1,695
Likes: 1,187
From: near Austin
Default

Any reason not to grind the new springs to better sit?
wj
 
Reply
Old Jul 5, 2025 | 11:36 AM
  #4  
pcock111's Avatar
Thread Starter
|
Member
Liked
Loved
Joined: Oct 2024
Posts: 94
Likes: 23
From: Argyll
Default

Would imagine they are forged flat, originally. Could affect heat treatment using DIY grinding. The set-up would be difficult to achieve flatness perpendicular to spring axis. If you have to change, safer to find wedged packer matched to new spring I feel. Dave.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
pcock111
XK8 / XKR ( X100 )
0
Jul 5, 2025 05:03 AM
nsogiba
XJ6 & XJ12 Series I, II & III
10
Jul 25, 2024 07:39 AM
Reaxions
XF and XFR ( X250 )
3
Mar 29, 2022 08:17 PM
adenshillito
XJ6 & XJ12 Series I, II & III
1
Apr 16, 2021 10:01 AM
Higgins
XK8 / XKR ( X100 )
8
Apr 14, 2020 09:09 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 01:50 AM.