Windscreen trim removal
#21
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DevonDavid (08-18-2015)
#22
I started to repair the trim today.
First I removed the rubber strips, the inner strip is glued on with what looks like contact adhesive, I cleaned up the rubber and trim with some solvent.
The outer rubber is pushed into a grove in the trim, note that it has four one inch sections which are crimped that makes removal tricky without damaging the rubber so take care.
The two main bits of trim are connected with this small clip.
Next I sanded down the problem areas with 400 grit on the DA sander.
And applied 2 layers of epoxy primer to both sides.
First I removed the rubber strips, the inner strip is glued on with what looks like contact adhesive, I cleaned up the rubber and trim with some solvent.
The outer rubber is pushed into a grove in the trim, note that it has four one inch sections which are crimped that makes removal tricky without damaging the rubber so take care.
The two main bits of trim are connected with this small clip.
Next I sanded down the problem areas with 400 grit on the DA sander.
And applied 2 layers of epoxy primer to both sides.
The following 3 users liked this post by RaceDiagnostics:
#23
#24
#25
#27
The rubber on the left is glued to the underside of the trim on the inner side of the trim. The square recess fits a channel on the trim.
The rubber on the right is pushed into a channel on the outer edge of the trim.
You will need to take the trim off to be able to remove either of the rubber strips.
#28
#29
I've been busy derusting and painting the other wing but got back to this today. I was going to use an air brush but ended up using a brush to push the epoxy paint right up behind the plastic clip.
First I cleaned up the area with some more acid as it had regrown some surface rust in the last day or so.
Then painted on the epoxy.
Need to wait a few hours now before I can start to sand it back down.
First I cleaned up the area with some more acid as it had regrown some surface rust in the last day or so.
Then painted on the epoxy.
Need to wait a few hours now before I can start to sand it back down.
#30
Back o the trim, ready to glue the inner rubbers on.
Its tricky to be accurate with the contact adhesive, there are a few bits I will need to clean off with some solvent.
Next I started to push in the outer rubber into the recess, tricky until I sprayed on some silicon rubber lubrication which made it much easier.
This clip is used to joint the two trim sections.
Next job will be to get back to the a pillar.
Its tricky to be accurate with the contact adhesive, there are a few bits I will need to clean off with some solvent.
Next I started to push in the outer rubber into the recess, tricky until I sprayed on some silicon rubber lubrication which made it much easier.
This clip is used to joint the two trim sections.
Next job will be to get back to the a pillar.
#31
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ArtyH (08-21-2015)
#32
I used Leckler 2k epoxy primer which is suitable for aluminium, time will tell how well it works.
Back to the A pillar, I sanded down the epoxy primer and put a skim of filler on.
Sanded it down with 320 and 500 and the put on some primer.
All ready for base coat and clear, I plan to blend the base and clear on the pillar rather than spraying the entire section. I'm also going to respray the wing at the same time as I was not happy with the flys that got into the base coat the first time.
Its all rubbed down with 800 and 1000 and ready to go.
Back to the A pillar, I sanded down the epoxy primer and put a skim of filler on.
Sanded it down with 320 and 500 and the put on some primer.
All ready for base coat and clear, I plan to blend the base and clear on the pillar rather than spraying the entire section. I'm also going to respray the wing at the same time as I was not happy with the flys that got into the base coat the first time.
Its all rubbed down with 800 and 1000 and ready to go.
The following users liked this post:
ArtyH (08-21-2015)
#33
#34
Excellent job mate, and very well posted, great info. Couple of questions, did you have to buy new rubber trim, and if so where did you get it from? Were there any bits that broke and could not be used again, and were you able to get replacements?
Did you use a rattle can for the spraying or did you buy the paint and spray it yourself? Some tips on blending in would be most appreciated. Great job and thanks for sharing.
Did you use a rattle can for the spraying or did you buy the paint and spray it yourself? Some tips on blending in would be most appreciated. Great job and thanks for sharing.
#35
Did you have to buy new rubber trim.
No, I was careful when removing the old rubber, then gave it a good wash. It probably took me a good hour or two to pick off all the old contact adhesive from the inner rubber, so patience is needed. All in the refurb of the trim must have taken 5 hours or so.
Were there any bits that broke and could not be used again.
The trim is held in with 14 clips which are glued to the underside of the screen, a small part of one of these broke, the only way to replace is to take the screen out so I wont do that.
Did you use a rattle can for the spraying.
No, but I would be happy to tackle an area like the A pillar with rattle cans, but not the wing. You can now get good 2k clear and primer in rattle cans so I would go that way if I had to use cans.
Did you buy the paint and spray it yourself.
Yes, I have been collecting all the needed kit over a few years as I needed it for the Merc and the XK8, with the jobs I've done so far this summer, the kit has paid for itself.
Some tips on blending in would be most appreciated.
My blend was rubbish, I will need to do it again. The video below shows how to do it.
https://www.youtube.com/watch?v=gNEipnWdPyM
No, I was careful when removing the old rubber, then gave it a good wash. It probably took me a good hour or two to pick off all the old contact adhesive from the inner rubber, so patience is needed. All in the refurb of the trim must have taken 5 hours or so.
Were there any bits that broke and could not be used again.
The trim is held in with 14 clips which are glued to the underside of the screen, a small part of one of these broke, the only way to replace is to take the screen out so I wont do that.
Did you use a rattle can for the spraying.
No, but I would be happy to tackle an area like the A pillar with rattle cans, but not the wing. You can now get good 2k clear and primer in rattle cans so I would go that way if I had to use cans.
Did you buy the paint and spray it yourself.
Yes, I have been collecting all the needed kit over a few years as I needed it for the Merc and the XK8, with the jobs I've done so far this summer, the kit has paid for itself.
Some tips on blending in would be most appreciated.
My blend was rubbish, I will need to do it again. The video below shows how to do it.
https://www.youtube.com/watch?v=gNEipnWdPyM
Last edited by RaceDiagnostics; 08-21-2015 at 03:18 PM.
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