XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

Brake Reservoir Hose Replacement

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Old Jul 18, 2015 | 01:20 PM
  #1  
Greddyoro's Avatar
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From: Lockport, NY
Default Brake Reservoir Hose Replacement

On the early XJS cars, the remote brake fluid reservoir feeds the master cylinder via 2 rubber lines.
Now, any time I ask the old parts guys, they instruct me on how I can't use hose for brake fluid, you can't repair that with that, etc. After I've explained why I need it, they never have a safe answer; it's always a guess.

Age is not kind to rubber, so they need to be replaced. What have you used to replace those two lines? I would have to think a neoprene hose would suffice? Or something like fuel injection or power steering cooler hose?
 
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Old Jul 18, 2015 | 05:25 PM
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The hose between the reservoir and master cylinder is not hi pressure. I used braided hoses for my car
 
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Old Jul 22, 2015 | 08:24 PM
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From: Shiawassee County, Michigan, USA
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I used high pressure fuel hose on mine, it has been on there about a year, so far, so good.
 
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Old Jul 22, 2015 | 10:09 PM
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You can buy a hose for this purpose at any older Volkswagen specialist, or any number of online stores. It's basically a thick silicone hose with a cloth over braid.
 
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Old Jul 25, 2015 | 09:08 AM
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EPDM rubber is the right stuff to resist brake fluid in the feed from the reservoir to the master cylinder: eg

6mm ID 1/4 EPDM Smooth Rubber Tubing Coolant Radiator Hose Brake Fluid Tube Pipe | eBay

Greg
 
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Old Jul 25, 2015 | 09:30 AM
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I got the correct elbow from growler parts
GROWLER PARTS - XJS
quite reasonable priced some of their parts
 
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