XK8 / XKR ( X100 ) 1996 - 2006

Octopus hose leak, the $5 option

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Old Oct 29, 2022 | 08:16 AM
  #21  
Jon89's Avatar
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We brass-hose-barbed that lousy Norma connector as well. That was back in February 2018. Not a drop of fluid has seeped there since....
 
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Old Oct 10, 2024 | 01:49 PM
  #22  
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The question marks will be resolved by themselves. I see I'm not alone in this... I finally discovered the culprit of the occasional smell from leaking coolant. I even had to refill the completely empty coolant expansion tank several times. But I've never seen the "low coolant level" message. I will have to check the sensor. And of course I will cut the Norma plastic and replace it with another technology. It's a shame that more photos aren't included for your repairs. This way I will have to rely on google translate, my imagination and personal crafting experience. Thanks anyway!
Great to have this forum on your side!



 
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Old Oct 11, 2024 | 06:38 AM
  #23  
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Thanks for posting this and the detailed replies with pictures, I'm sure this is in my future at some point as well.

As a PSA, I'll repost this $100 HF coolant system pressure test tool that allows you track down coolant leaks with a cold engine. It's the first thing I reach for when I smell coolant or notice missing coolant from the header tank.

I consider it one of my most essential, must-have, tools (along with a $100
Blue-Driver OBD2 code reader/resetter Blue-Driver OBD2 code reader/resetter
, a "when you buy quality, you only cry once" Fluke digital multimeter, and a torque wrench) for maintaining a 20+ year old vehicle.

Originally Posted by sanchius
The task today was to track down my coolant leak while the weather was still warm.
I'd been losing a little bit of coolant each drive and getting that familiar faint maple syrup smell lately.
I was hoping it wasn't the hoses under the supercharger as I already have 2 other projects going and would rather not get that deep into the engine.

I put the bonnet in service position (disconnect the two struts and use two bolts through the hinge holes to secure it in the the far open state).
I hooked up my HF coolant pressurization tool, pumped it up to 1.2bar and was quickly greeted by a drips of water coming down the front case of the engine.
This was heartening as it meant I could easily reproduce and track down the leak on a cool engine, as opposed to it being from something that only leaked when hot.

With several vintage cars in the fleet, I find myself using this pressure test tool often, either for this or for pressure bleeding brakes and clutches.
See: https://www.harborfreight.com/radiat...kit-63862.html.

It was impossible to determine the source, so I removed the aux & SC belts, the radiator fans, one of the idler pulleys, and got out the bright lights and mirrors.
I find I work better when I have adequate light, so I like to hang a bright 4-foot LED shop light off the bonnet to shine directly into the engine bay.

I quickly discovered an easy one, a hose on top of the engine with the spring clamp in the wrong place (red arrow)..
Strange, I don't recall ever touching that clamp, but it's hard to believe it's been that way for 2 years.


X100 2001 XKR pressure testing coolant system

I was still getting coolant drips after I fixed the clamp and re-pressurized the system.
I removed the water pump pulley to see better and the second source showed itself to be coming from the underside of the water pump.
It looks like a simple fix. A replacement pump has been ordered and should arrive this week.
 
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