XJ XJ8 / XJR ( X308 ) 1997 - 2003

Chunks of black foam

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Old Sep 17, 2009 | 01:51 PM
  #1  
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Question Chunks of black foam

In a 8 year old Jag, what are the black foam bits coming out of the AC vents? Is it insulation or a cabin air filter? Can I fix it?
 
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Old Sep 17, 2009 | 03:36 PM
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Black, I would be venturing to guess that you have the foam seals between the parts of the A/C vents starting to deteriorate on you. Normally there is some sort of seal between the tubing in the dash and the vents on the dash itself. That is more than likely where your problem lies.

Can you fix it? Shouldn't be a problem. More than likely your hardest part will be finding some black foam rubber with an adhesive backing to it. Check out the local auto parts stores and see what they have. May be beneficial to pop off a vent or two and confirm the problem. This will also give you a chance to get a piece of the rubber out to take along with you so you can get the correct size material (remember, it will be crushed slightly due to being installed, so, get slightly bigger than what you have in your hand).

I think the hardest part of this job will be accessing all the vents to replace the foam rubber. Take your time and spend some time with your baby.
 
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Old Sep 17, 2009 | 03:38 PM
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It's the foam off the flaps coming loose. You can fix it, but it's a royal pain. Step one, remove complete center console and dash including lowering steering problem. Really, not worth the effort. Wait (and hopefully it's a long time) until you need an evaporator.
 
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Old Sep 17, 2009 | 03:40 PM
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Wow! How's that for contrasting opinions?
 
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Old Sep 17, 2009 | 06:45 PM
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Ken, you may be right. I don't know the XJ8's really well, but I figured that there is foam there at a minimum. I'm sure you see more requests for parts than I do. Atleast the vents are an easy check, unlike the flappers.

Why does this sound like a job for a 6 year old that you are willing to pay $20 to? LMAO. Have them stick their arm down the vent duct, pull off the old foam and stick on new. Granted, I doubt they could do it in the first place. Hell, I doubt I could. But, I can see it now, "Daddy, I can't get my arm out!!!!!". Now that would get expensive.
 
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Old Sep 18, 2009 | 05:42 AM
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Thanks both of you. That foam is now much less of a concern to me...
 
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Old Sep 18, 2009 | 10:23 AM
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That's great, Thermo!

Now everyone knows the best use of a small child is to get the little hands to clean between the spokes of the wire wheels. Don't waste one on foam for the A/C vents!!!! It takes too long to make another one if he/she does get stuck.
 
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Old Sep 19, 2009 | 10:57 AM
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Dang, I've got three grown daughters. I should have used them more wisely while I had the chance...

Guess I'll have to make another for my next Jag. Ok, at least I'm gonna TRY to make another. Over and Over and Over....
 
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