XJ XJ8 / XJR ( X308 ) 1997 - 2003

Crank Pulley Removal Tool

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Old May 14, 2021 | 01:14 AM
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HeWhoDaresRoyV2's Avatar
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Default Crank Pulley Removal Tool

I don't suppose anyone knows where, in the UK, I could buy hire the tool for removing the crank pulley on a 2001 XJR? Mechanic is changing chains and guides for me, but generic pulley tool doesn't seem able to remove the pulley.

TIA
 
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Old May 14, 2021 | 03:31 AM
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xjack's Avatar
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Generic tool should do but not without the fight, there is the collar wedge which stuck and pulling this thing out require a lot of patience. I got mine out by soaking area in wd40, tightening the tool, leaving for some and then knocking pulley back into his place, rinse repeat, after some tries it got loose.
 
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Old May 14, 2021 | 09:14 AM
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Yes, the problem is not in the puller but in how the pulley is wedged to the crankshaft with its conical collar. The collar is orientated in a way that the harder you pull the more it locks. This is how I did it (extract from my earlier post):

To remove the crank pulley on my SC engine ("deeper" pulley than on NA), I used a universal puller that screws into the centre segment of the pulley (no stress on the rubber), like this one but with longer two bolts:


And yes, it takes a lot of time and patience to get the pulley start moving. I tensioned the centre bolt very tight, hit it hard with a hammer, released the tension somewhat, hit the pulley inwards with a plastic hammer at two opposite sides, tensioned the puller again and so on...many times and the pulley eventually loosened.
 

Last edited by M. Stojanovic; May 14, 2021 at 09:17 AM.
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Old May 15, 2021 | 02:15 AM
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Thanks for all the info. In the end I founds these guys via the JEC Ken Jenkins Jaguar Specialists - Classic Jaguar Spares

They seemed really knowledgeable and helpful and hopefully tools will be arriving next week.
 
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