XJ6 fuel tank changeover switch
#1
XJ6 fuel tank changeover switch
Love my 1986 XJ6 - BUT - on the drive home after purchasing, the fuel gauge quit working. The fuel tank switch doesn't work either - no fuel gauge readings and the actual changeover valve doesn't perform its function. Should I be digging into switch testing and diagnostics or is this a common issue usually solved by ????? Any help would be appreciated.
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My XJ6 had sat unused for the last several years and the switchover function didn't work correctly. Exercising the switch on the dash didn't seem to do anything and the fuel always read the same for both tanks.
If I filled one tank and not the other, they would eventually equalize to half a tank in each.
It seemed to me that the most likely failure mode was a gummed up switchover valve in the boot from having sat unused for long periods of time.
Waited until the tanks were mostly empty and then removed the switchover valve in the boot. I took a plastic rod and exercised the plunger - it was sticky. I squirted some WD40 into the ports and exercised the plunger manually maybe 50X or so until it shuttled freely in the housing. Checked continuity in the coil too while I had it out.
I reinstalled the switchover valve and everything worked fine. Took about a half hour.
Had it not worked, the next step was to go through the electrical diagnostic that Doug D wrote and posted in Yellow Series3's message.
If I filled one tank and not the other, they would eventually equalize to half a tank in each.
It seemed to me that the most likely failure mode was a gummed up switchover valve in the boot from having sat unused for long periods of time.
Waited until the tanks were mostly empty and then removed the switchover valve in the boot. I took a plastic rod and exercised the plunger - it was sticky. I squirted some WD40 into the ports and exercised the plunger manually maybe 50X or so until it shuttled freely in the housing. Checked continuity in the coil too while I had it out.
I reinstalled the switchover valve and everything worked fine. Took about a half hour.
Had it not worked, the next step was to go through the electrical diagnostic that Doug D wrote and posted in Yellow Series3's message.
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Doug (05-17-2019)
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