XK / XKR ( X150 ) 2006 - 2014

HVAC Blower Motor Control Module C2Z6538

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Old Jul 2, 2014 | 04:02 PM
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Default HVAC Blower Motor Control Module C2Z6538

For the DIYer. Should you determine C2Z6538 requires replacing because the blower motor doesn't work. As you may know, Toyota owned Denso is a supplier of some Jaguar components/parts. Jaguar C2Z6538 (MSRP $233) = DENSO 077800-1020 = AIRTEX 4P1642 ($100 @ rockauto.com & $165 @ advance auto & auto zone). You have to use the AIRTEX number in the rockauto search to find the part. It arrived in an AIRTEX box but embossed DENSO 077800-1020 Made In Japan. (Arrived in 4 business days from Iowa,shipping $ varies, there's a $5 discount code on the web.) (Wells JA 1764 and/or Carquest 53-69864 MAY be the same part, emphasis may.) The Airtex part # was not found on Amazon or eBay. (There's a method of repairing your own for a few dollars via a link found somewhere on the JF thread "blower quit", but the removal process refers to a different model Jag and module #.) It's apparently a proprietary part for Jaguar & Land Rover.

***STOP*** The Airtex 4P1642 did not work as a replacement for Jaguar C2Z6538. After DIY trying 4 combinations of the original control module C2Z6538, Airtex 4P1642 (Denso 077800-1020) control module, the existing Bosch motor and a replacement Bosch motor with the same nomenclature - the blower didn't blow. Later, the original motor spun when I had it bench tested. Flummoxed by my efforts, I took the car to a Jag dealer where the C2Z6538 was replaced at a cost of just under $500 and the blower blows. Apparently rockauto is mistaken about the equality of the two parts. I should have postponed the original above post until a successful completion. It takes less than half an hour for an agile young(ish) man to remove and install the C2Z6538 (disconnect 1 electrical plug, unscrew 2 screws, remove from rectangular hole in HVAC wall under the glove box, screw-in replacement, re-plug). I should have bit the bullet and acquired a genuine Jag part for the DIY adventure. Anyway, you could save yourself $250 labor if you DIY.
 

Last edited by GreyXK; Aug 1, 2014 at 04:22 PM. Reason: Pulled the triger before it was out of the holster.
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Old Jul 3, 2014 | 03:17 AM
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If you will do a little more cross referencing of the number, you can get it from Rock Auto for $55. I just did. I think the number shows up on a differnt model Jaguar and LR. But I looked further and it listed it as the same for the 07 XK. Good Luck and Good Hunting. If I remember tomorrow, I'll post the number.
 
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Old Jul 3, 2014 | 05:21 PM
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Originally Posted by 07XKJaguar
If you will do a little more cross referencing of the number, you can get it from Rock Auto for $55. I just did. I think the number shows up on a differnt model Jaguar and LR. But I looked further and it listed it as the same for the 07 XK. Good Luck and Good Hunting. If I remember tomorrow, I'll post the number.
Thanks. I may have posted prematurely. The module I pulled out is Denso 077800-0901. When replaced with 077800-1020 it still didn't blow. I'm taking it to local auto electric/onic shop for testing. My attempt at DIY has apparently exceeded my competence as a driveway hack.

(I dropped the glovebox via 2 size 30 Torx in the ceiling of the glove compartment, 2 size 30 Torx underneath the glove box on both nearside ends and 1 size 30 Torx on the right end (U.S. left hand drive) underneath the dash end cap. Then disconnected the glove box light and un-clipped a wire from some framing so as to lay the glove box in the passenger footwell. For a geezer with semi-arthritic hands, unscrewing the module (2 small phillips head) was not a piece of cake. One screw is awkwardly located behind the HVAC footwell vent. Please advise if I approached that bassackwards! I'm disinclined to do it the easy, elegant way.)

Thank you for your input. I noticed there's some relevant information on your Gremlins Never Let Me Down... thread. I may return the new module if the old does not prove defective. And please post the rockauto number for the less expensive part.

I procrastinated this small project til it was 93 in the shade. My motto's carpe diem, manana.
 
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Old Jul 3, 2014 | 05:32 PM
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Originally Posted by 07XKJaguar
If you will do a little more cross referencing of the number, you can get it from Rock Auto for $55. I just did. I think the number shows up on a differnt model Jaguar and LR. But I looked further and it listed it as the same for the 07 XK. Good Luck and Good Hunting. If I remember tomorrow, I'll post the number.
Well, I wrote a rather lengthy reply and when posted the time had run out. So, to abbreviate, please follow-up with number. The removed part turned out to be Denso 077800-0901 and the new part Denso 077800-1020 did not fix the problem. I'm taking it to a local auto electronic/electrical shop. Jag dealer's an hour drive away.

(I removed the glove box via 5 Torx #30 bolts: 2 inside ceiling, 2 under box on each end and 1 underneath the dash end cap. Disconnected a couple of wires connected to the glove box and laid it on the floor. Two phillips screws hold the module. One's not particularly easy to access. There may be a better way.)

Please post the less expensive part #. Thanks for your info.
 

Last edited by GreyXK; Jul 3, 2014 at 05:34 PM. Reason: Oops, double post.
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Old Jul 3, 2014 | 10:01 PM
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Originally Posted by GreyXK
Thanks. I may have posted prematurely. The module I pulled out is Denso 077800-0901. When replaced with 077800-1020 it still didn't blow. I'm taking it to local auto electric/onic shop for testing. My attempt at DIY has apparently exceeded my competence as a driveway hack.

(I dropped the glovebox via 2 size 30 Torx in the ceiling of the glove compartment, 2 size 30 Torx underneath the glove box on both nearside ends and 1 size 30 Torx on the right end (U.S. left hand drive) underneath the dash end cap. Then disconnected the glove box light and un-clipped a wire from some framing so as to lay the glove box in the passenger footwell. For a geezer with semi-arthritic hands, unscrewing the module (2 small phillips head) was not a piece of cake. One screw is awkwardly located behind the HVAC footwell vent. Please advise if I approached that bassackwards! I'm disinclined to do it the easy, elegant way.)

Thank you for your input. I noticed there's some relevant information on your Gremlins Never Let Me Down... thread. I may return the new module if the old does not prove defective. And please post the rockauto number for the less expensive part.

I procrastinated this small project til it was 93 in the shade. My motto's carpe diem, manana.
You mix latin with Spanish? What a linguists you must be!
 
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Old Jul 10, 2014 | 03:15 PM
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Originally Posted by RedRider48
You mix latin with Spanish? What a linguists you must be!
Spozt t'be eyeronic, or sumpin
 
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Old Jul 14, 2014 | 11:32 AM
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Airtex part #4P1652. It cost me $60 with shipping from Rockauto. You can also access this by just pulling out the underdash scuttle via three push in clips. Two phillips screws take out the module/resister.
 
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Old Jul 15, 2014 | 11:45 AM
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Originally Posted by 07XKJaguar
Airtex part #4P1652. It cost me $60 with shipping from Rockauto. You can also access this by just pulling out the underdash scuttle via three push in clips. Two phillips screws take out the module/resister.
Thanks. I tried 4p1652 on 15Jul14 with rockauto's search stating "part not found". Must be out of stock or discontinued. While poking around the interweb for 4p1652, on AutoPartoo.com I found the cross-interchange to be Land Rover 031677, Carquest 5369874, Standard Motor Parts (Intermotor?) RU737 ($75 rockauto) and Wells JA1774. All with Jaguar/Land Rover application. The same autopartoo search for cross-interchange with C2Z6538 found Airtex, Carquest and Wells parts numbers as stated in post 1. The "Standard" product RU737 appears to have the same plug/configuration as C2Z6538, but innards may be different. The Bosch blower motor MF 0160700930 seems to be exclusive to JLR (C2P8256 MSRP $440)), probably because of the electrical connections. I doubt there's anything particularly special about the motor itself.
 

Last edited by GreyXK; Jul 15, 2014 at 11:59 AM. Reason: Duh, er
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Old Jul 27, 2015 | 09:20 AM
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If you search just the part number, and not put in manufacturer name. It comes up on Rock. This is for the Blower motor control module/resistor.
 
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Old Jul 29, 2015 | 06:59 PM
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So to be clear, is it proven that the 4p1652 will not work and to go with the OEM part instead?

Thanks
 
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Old Jul 21, 2017 | 09:39 AM
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Default How about the Dorman control module/resistor?

Has anyone tried the Dorman control module (973584) on Rockauto? Success?
 
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Old Mar 18, 2022 | 08:51 AM
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Default Denso 077800-1020 in UK 2006 XK Coupe

I read this thread with dismay because I sourced an original Jaguar part C2Z6538 and in the box was the black Denso 077800-1020 resistor, not the previous grey 077800-0901 module that had failed.
However, to my surprise, it worked!
The blower motor is the Bosch part.
Happy days
 
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