Jaguar Engines & transmissions Discuss performance / modifications / upgrades etc here..

Ventilated my block, suggestions requested for serious upgrades to bottom end

Thread Tools
 
Search this Thread
 
  #1  
Old 05-27-2013, 09:02 AM
WaterDragon's Avatar
Veteran Member
Thread Starter
Join Date: Jun 2012
Location: Los Gatos, CA
Posts: 1,761
Received 278 Likes on 193 Posts
Default Ventilated my block, suggestions requested for serious upgrades to bottom end

Bleh...said the engine

then Bug-a-dy bug-ady rattle rattle
 

Last edited by WaterDragon; 07-14-2013 at 11:28 AM.
  #2  
Old 05-27-2013, 09:21 AM
XJR-99's Avatar
Senior Member
Join Date: Nov 2011
Location: Europe
Posts: 875
Received 318 Likes on 217 Posts
Default

Originally Posted by WaterDragon
I find myself having the er,..uh...."opportunity" to build another bottom end for my 2002 XJR, as mine got a new block air conditioning system while on the freeway Saturday.

Background: about 1000 miles ago I had an injector leak fill a cylinder with fuel, which hydro locked. Replaced the injector and rail, everything ran fine, and there were no shavings in the oil at all, so I thought I had dodged that bullet, but thought if there was a slightly bent rod it would show up in the not to distant future, which it did.

In the meantime I'm going to drop in a stock replacement so I'm not without my XJR. I don't expect that fix to be too difficult.

Now the fun part:

If you were going to build an engine to handle "lots" and lots of boost, say 20 lbs of boost from a KB twin screw, what parts would you use? Crank, rods, pistons, etc. etc. We're talking a "take no prisoners", "there's a new sheriff in town" kind of bottom end.
20PSI is not a problem with stock internals. In think you mean 23PSI++ ? There are a few piston manufacturers, which have done forged ones for 4.0 XJRs. Lead time a few months. Conrods can be ordered from many manufacturers. Lead time a few weeks. Then you need bigger injectors, stronger valve springs...etc. etc.

Why not go for 4.2 ?
 

Last edited by XJR-99; 05-27-2013 at 11:56 AM.
  #3  
Old 05-27-2013, 09:40 AM
WaterDragon's Avatar
Veteran Member
Thread Starter
Join Date: Jun 2012
Location: Los Gatos, CA
Posts: 1,761
Received 278 Likes on 193 Posts
Default

Sure, I would consider a 4.2

And, yes, 23++lbs.
 
  #4  
Old 05-27-2013, 09:42 AM
ccfulton's Avatar
Veteran Member
Join Date: Jan 2012
Location: Phoenix, AZ USA
Posts: 2,953
Received 1,106 Likes on 763 Posts
Default

Here is a thread that might be of interest:
https://www.jaguarforums.com/forum/x...st-pics-87047/

For the internals, I suspect you will be in complete custom territory. Not to say it couldn't be done, as there are plenty of places that can make custom rods, etc, but it won't be cheap.

There are a few members (Avos, JaXKR) who have been running in that boost range for some time now and I don't *think* they have done a lot of bottom end work to get there.

If you look at the pics in that tear down thread the bottom of these motors is already built like a brick sh*thouse, what with the full skirt for the main bearings and all. The 4.2 has a few improvements as well as a little more displacement and would be a drop in for your 4.0. Jeff in Tucson just replaced hi aickly 4.0 with a 4.2 in conjunction with a Twin screw setup.

Good luck, should be an interesting journey.
 
The following users liked this post:
WaterDragon (05-27-2013)
  #5  
Old 05-27-2013, 09:47 AM
ccfulton's Avatar
Veteran Member
Join Date: Jan 2012
Location: Phoenix, AZ USA
Posts: 2,953
Received 1,106 Likes on 763 Posts
Default

Oh, well 23++ is a little different.

Can't wait to see what you build for this little project.
 
  #6  
Old 05-27-2013, 09:49 AM
WaterDragon's Avatar
Veteran Member
Thread Starter
Join Date: Jun 2012
Location: Los Gatos, CA
Posts: 1,761
Received 278 Likes on 193 Posts
Default

Originally Posted by ccfulton
Here is a thread that might be of interest:
https://www.jaguarforums.com/forum/x...st-pics-87047/

For the internals, I suspect you will be in complete custom territory. Not to say it couldn't be done, as there are plenty of places that can make custom rods, etc, but it won't be cheap.

There are a few members (Avos, JaXKR) who have been running in that boost range for some time now and I don't *think* they have done a lot of bottom end work to get there.

If you look at the pics in that tear down thread the bottom of these motors is already built like a brick sh*thouse, what with the full skirt for the main bearings and all. The 4.2 has a few improvements as well as a little more displacement and would be a drop in for your 4.0. Jeff in Tucson just replaced hi aickly 4.0 with a 4.2 in conjunction with a Twin screw setup.

Good luck, should be an interesting journey.

Yes, I think the 4.2 build would make sense. My thoughts are, if I'm really going to build a motor for big power, I might as well make it reallllly strong and then be able to run more boost than the stock engines were designed to handle.

I will be in custom territory somewhat, but, as you know, it can all be done if I'm willing to pay for it. It will take me some time to think about what I want to do:

A: Build the Jag to be the highest HP XJR/XJR ever built,
-or-
B: Keep the Jag mostly stock with the eaton and spend my car toy money on something like this:
http://cgi.ebay.com/ebaymotors/Rare-...ht_1948wt_1165

or this http://bringatrailer.com/2011/09/25/...ster-miata-v8/

At the moment I am still leaning heavily toward the Lotus, but I think it is worth researching what would be involved to do this right with the Jag.


In the meantime I'm going to use my relatively stock engine and keep my XJR as a daily driver.
 

Last edited by WaterDragon; 06-19-2013 at 10:41 PM.
  #7  
Old 05-27-2013, 02:32 PM
WaterDragon's Avatar
Veteran Member
Thread Starter
Join Date: Jun 2012
Location: Los Gatos, CA
Posts: 1,761
Received 278 Likes on 193 Posts
Default

Originally Posted by ccfulton
Here is a thread that might be of interest:
https://www.jaguarforums.com/forum/x...st-pics-87047/

For the internals, I suspect you will be in complete custom territory. Not to say it couldn't be done, as there are plenty of places that can make custom rods, etc, but it won't be cheap.

There are a few members (Avos, JaXKR) who have been running in that boost range for some time now and I don't *think* they have done a lot of bottom end work to get there.

If you look at the pics in that tear down thread the bottom of these motors is already built like a brick sh*thouse, what with the full skirt for the main bearings and all. The 4.2 has a few improvements as well as a little more displacement and would be a drop in for your 4.0. Jeff in Tucson just replaced hi aickly 4.0 with a 4.2 in conjunction with a Twin screw setup.

Good luck, should be an interesting journey.

I believe Avos said in some post he ran the 20 lb pulley and race fuel only for the dyno, but runs much lower boost normally and JgaXKR told me he is running 12 lbs. Please correct me if I'm wrong (again ; )

If I go this route, I would want to be sure to have forged ceramic coated pistons, forged rods, upgraded everything I could for more longevity and peace of mind.
 

Last edited by WaterDragon; 05-28-2013 at 10:45 AM.
  #8  
Old 05-27-2013, 04:07 PM
WaterDragon's Avatar
Veteran Member
Thread Starter
Join Date: Jun 2012
Location: Los Gatos, CA
Posts: 1,761
Received 278 Likes on 193 Posts
Default

After much discussion, the "house" decision is to keep the Jag as simple, and later buy some 2 seater lightweight toy my fast street/track car.

News flash, Now I'm thinking about buying a V8 Miata instead as I already have an nice relaxing Jag which I really like for just cruising or road trips.
I think this would be a better fit for me than the Lotus, as I like cars that don't attract too much attention, but are surprisingly fast.

XKR look fast
Lotus looks fast
Miata-insane handling, even with the V8, and few suspect its potential performance, Did I mention V8 ? 5 liters, 300-400 RWHP is not to difficult or expensive to achieve, and only 2500 lbs
 

Last edited by WaterDragon; 06-19-2013 at 10:40 PM.
  #9  
Old 05-28-2013, 10:09 AM
RSR Racing's Avatar
Junior Member
Join Date: Apr 2013
Location: East Lansing, MI
Posts: 27
Received 37 Likes on 16 Posts
Default

Sounds like it's already sorted, but just for fun:
How to build the best AJ33 possible:

Step #1 - IGNORE CONVENTION!!!

Step #2 - Start with the right parts.....

RSR Performance Casting: 357 T-6 aluminum - HIP'd
Increased Deck and Cylinder Bore wall thickness

Updated Oiling / Cooling path

Billet Aluminum Sump - made from a forged reduction of 6061-T6


Billet Crankshaft

Carrillo Rod / JE piston

CNC Cylinder Head

Steel Head Gasket


Step #3 - build a test engine


Step #4 - Dyno, Dyno, Dyno, and then Dyno some more.


Step #5 - Win Races



Hope this helps.
 
Attached Thumbnails Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0840_zps3ce4b06f.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0841_zpse5603bb3.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0843_zpsc3dfb69a.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0844_zps4896ec3a.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0838_zpsf4e7949e.jpg  

Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0846_zpsd3ad0db1.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0845_zps712954f4.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0839_zpsf33409b5.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-img_0848_zpsf10a3c93.jpg   Ventilated my block, suggestions requested for serious upgrades to bottom end-aston-martin-daytona-prototype-2005-09dng092112128ag_zps6e9f6873.jpeg  

Ventilated my block, suggestions requested for serious upgrades to bottom end-14_xkr_racing_zpse1bad427.jpg  
The following 7 users liked this post by RSR Racing:
Cambo (04-02-2014), Count Iblis (09-27-2018), jahummer (06-19-2021), Michael Star (05-28-2013), Panthro (10-15-2017), User 070620 (10-02-2015), WaterDragon (05-28-2013) and 2 others liked this post. (Show less...)
  #10  
Old 05-28-2013, 10:14 AM
Michael Star's Avatar
Veteran member
Join Date: Sep 2010
Location: Bowling Green, KY
Posts: 2,327
Received 251 Likes on 220 Posts
Default

Anddddd how much is that engine? I am thinking more than what I paid for my car!
 
  #11  
Old 05-28-2013, 10:32 AM
RSR Racing's Avatar
Junior Member
Join Date: Apr 2013
Location: East Lansing, MI
Posts: 27
Received 37 Likes on 16 Posts
Default

Originally Posted by Michael Star
Anddddd how much is that engine? I am thinking more than what I paid for my car!


Since all design and machining was done in-house at RSR, its not astronomical.

Full dress engine is around $35k - no electronics
Price comes down substantially without the ITB induction.

And wasn't this the point?
If you were going to build an engine to handle "lots" and lots of boost, say 20 lbs of boost from a KB twin screw, what parts would you use? Crank, rods, pistons, etc. etc. We're talking a "take no prisoners", "there's a new sheriff in town" kind of bottom end.


Regards,

The Sheriff
 
The following users liked this post:
User 070620 (04-04-2018)
  #12  
Old 05-28-2013, 10:40 AM
WaterDragon's Avatar
Veteran Member
Thread Starter
Join Date: Jun 2012
Location: Los Gatos, CA
Posts: 1,761
Received 278 Likes on 193 Posts
Default

WoW !
 
  #13  
Old 05-28-2013, 10:53 AM
WaterDragon's Avatar
Veteran Member
Thread Starter
Join Date: Jun 2012
Location: Los Gatos, CA
Posts: 1,761
Received 278 Likes on 193 Posts
Default

Originally Posted by RSR Racing
Since all design and machining was done in-house at RSR, its not astronomical.

Full dress engine is around $35k - no electronics
Price comes down substantially without the ITB induction.

And wasn't this the point?
If you were going to build an engine to handle "lots" and lots of boost, say 20 lbs of boost from a KB twin screw, what parts would you use? Crank, rods, pistons, etc. etc. We're talking a "take no prisoners", "there's a new sheriff in town" kind of bottom end.


Regards,

The Sheriff


Holy Cow, That is the baddest *** Jag motor I've seen! But I must admit, I was not thinking about spending $35K on the engine for my $15,000 XJR though. That work of art belongs unrestrained, free to run the raceways! Not cooped up in a street car.
 

Last edited by WaterDragon; 06-28-2013 at 11:23 AM.
  #14  
Old 05-29-2013, 05:36 AM
marky68's Avatar
Junior Member
Join Date: Nov 2012
Location: england
Posts: 23
Likes: 0
Received 1 Like on 1 Post
Default

Watching this with interest as I am building a competition car with the 4.2 SC
 
  #15  
Old 05-29-2013, 12:10 PM
Join Date: Sep 2008
Location: Damon /Houston, Texas
Posts: 7,254
Received 2,183 Likes on 1,355 Posts
Default

On my v6 nissan build in the truck with ken bell twin screw, i went to pauhter billet rods, cp forged pistons(coat the top but forget about skirts, its a waste of money on a street engine as the coating will be off the skirts in a few k) and total seal gapless top rings. That setup ran about $3k for custom. That works out to about $500 a hole. Stock crank in a bedplate is pretty damn strong stock. Since youre boosting dont spend money on anything other than reliabilty and getting it running. Great valve job and clean ports and thats it. A turn of the boost quickly builds power like nothing else can. Theres nothing as satisfying (imo) than building stuff thats not on the shelf and not other easily duplicated with a mastercard and cell phone
 
The following users liked this post:
WaterDragon (05-30-2013)
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dsnyder586
XJ XJ8 / XJR ( X308 )
55
04-04-2019 02:38 PM
Skeeter
XK / XKR ( X150 )
8
09-17-2015 08:15 PM
RaceDiagnostics
XK8 / XKR ( X100 )
4
09-07-2015 07:28 AM
XKR-NC
XK / XKR ( X150 )
1
09-04-2015 08:23 AM
philwarner
XJ XJ6 / XJ8 / XJR ( X350 & X358 )
4
09-03-2015 10:14 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Ventilated my block, suggestions requested for serious upgrades to bottom end



All times are GMT -5. The time now is 09:59 AM.