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I am having problems fitting a Pilkington laminated front screen to a 3.8 mk2
I had exactly this issue...there was no way my experience glass man could get it to lie properly...the contours were wrong. In the end we refitted my original (easily) and still good but not perfect screen.
I believe that if you contact Pilkington, they will get you to take a series of measurements as to where it is dimensionally inaccurate and then make you another one. There was a series of articles in Jaguar World about having three attempts to get one to fit an E-type and they detailed that process.