XJS ( X27 ) 1975 - 1996 3.6 4.0 5.3 6.0

Brake Leak

Thread Tools
 
Search this Thread
 
Old Nov 19, 2025 | 05:29 PM
  #1  
Childeric12's Avatar
Thread Starter
|
Senior Member
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 211
Likes: 98
From: Kansas, U.S.A.
Default Brake Leak

Hi All,

I have a situation with my 1989 XJS convertible U.S. spec with 35,000 actual miles. THe car has been a garage queen until I bought her. She is pristine, and was owned by a doctor's wife who had her routinely serviced, even the fuel hoses on the fuel rail have been updated! However, I noted that the brake fluid in the master cylinder was dropping. Later, I began to notice a puddle under the left center rear side of the car, under the diff. Even when I don't drive it for several days, cleaning the puddle every day, I note that the puddle comes back and the fluid in the master goes down. I'm going to crawl my old a$$ under it tomorrow for a closer inspection. Any ideas though, as to whether or not I'm going to be looking for a broken line or ...... a dreaded leaking caliper? I'm hoping for just a leaking line. Thanks in advance for any thoughts...
 
Reply
Old Nov 19, 2025 | 05:37 PM
  #2  
Doug's Avatar
Veteran Member
Liked
Loved
Community Favorite
Joined: Mar 2008
Posts: 25,525
Likes: 11,716
From: Pacific Northwest USA
Default

Originally Posted by Childeric12
. Any ideas though, as to whether or not I'm going to be looking for a broken line or ...... a dreaded leaking caliper?
I'd say you'll be looking at a broken line or a leaky caliper There are no other choices.

Cheers
DD
 
Reply
Old Nov 19, 2025 | 06:13 PM
  #3  
ptjs1's Avatar
Veteran Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2014
Posts: 4,573
Likes: 3,519
From: Kent, UK
Default

I'd suggest you get it sorted quick. If you have a visible drop in the Reservoir (not the Master Cylinder), then you are losing a lot of fluid. I would not drive the car at all in those conditions.

Good luck

Paul
 
Reply
Old Nov 19, 2025 | 06:19 PM
  #4  
Childeric12's Avatar
Thread Starter
|
Senior Member
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 211
Likes: 98
From: Kansas, U.S.A.
Default

Agreed. I'm not driving it (as much as I want too ). I'm just hoping it is a line and not something where I have to drop the rear end. I found a four leaf clover today, next to a horseshoe. Maybe I'll get lucky! Who knows?!
 
Reply
Old Nov 20, 2025 | 02:10 AM
  #5  
Greg in France's Avatar
Veteran Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2012
Posts: 14,576
Likes: 10,772
From: France
Default

Inboard braked cars have solid line going from a three way connector above the diff, bolted to the cage:
  • One input hard line from the M/C
  • one hard line going to each caliper.
The fittings (from memory) are Imperial and require a 7/16ths spanner. Any one could be leaking, as could the connectors to the actual calipers, and the bridhe pipe that connects the two pistons. I think you can JUST get to these fittings without dropping the cage. An open brake pipe spanner may help as will a short open ended spanner.

It can also happen, if the diff becomes slightly loose on its cage mountings, and that tiny bit of play causes leaks in the fittings or the hard lines, In which case the lines have to be changed and the diff fixing bolts tightended. This is a bit unlikely in your case.

Therefore I suggest you tighten the connectors, which (I think) you can do if you raise the car, without having to drop the cage. Then as long as the car is SAFELY SUPPORTED, ask a helper to start the car and press the brake hard, and see if the assembly leaks anywhere.





I have Fosseway performance remote bleeders on my car as you can see in the last pic. Great idea for any inboard braked car.
 
Reply
Old Nov 20, 2025 | 07:06 AM
  #6  
Childeric12's Avatar
Thread Starter
|
Senior Member
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 211
Likes: 98
From: Kansas, U.S.A.
Default

This is going to sound like a dumb question but, I don’t know the answer so, here goes: If it is just a brake fitting leak or a bleeder nipple leak, and I tighten it, is there any need to bleed the brakes?
 
Reply
Old Nov 20, 2025 | 07:09 AM
  #7  
Childeric12's Avatar
Thread Starter
|
Senior Member
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 211
Likes: 98
From: Kansas, U.S.A.
Default

Originally Posted by Greg in France
Inboard braked cars have solid line going from a three way connector above the diff, bolted to the cage:
  • One input hard line from the M/C
  • one hard line going to each caliper.
The fittings (from memory) are Imperial and require a 7/16ths spanner. Any one could be leaking, as could the connectors to the actual calipers, and the bridhe pipe that connects the two pistons. I think you can JUST get to these fittings without dropping the cage. An open brake pipe spanner may help as will a short open ended spanner.

It can also happen, if the diff becomes slightly loose on its cage mountings, and that tiny bit of play causes leaks in the fittings or the hard lines, In which case the lines have to be changed and the diff fixing bolts tightended. This is a bit unlikely in your case.

Therefore I suggest you tighten the connectors, which (I think) you can do if you raise the car, without having to drop the cage. Then as long as the car is SAFELY SUPPORTED, ask a helper to start the car and press the brake hard, and see if the assembly leaks anywhere.





I have Fosseway performance remote bleeders on my car as you can see in the last pic. Great idea for any inboard braked car.
Thanks Greg! This is great, and gives me a good Idea of what I am going to be looking at later today (hopefully)!
 
Reply
Old Nov 20, 2025 | 07:32 AM
  #8  
Greg in France's Avatar
Veteran Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2012
Posts: 14,576
Likes: 10,772
From: France
Default

If it is a leak and you tighten something and it stops, the brakes should not need bleeding.
 
Reply
Old Nov 20, 2025 | 12:23 PM
  #9  
lt1-xjs's Avatar
Member
10 Year Member
Liked
Joined: Apr 2014
Posts: 56
Likes: 31
From: Centerville, Ohio
Default

I had the same thing happen to me. It was the passenger side caliper line from the bottom of the tee to the caliper had a hair line crack. The way I found it was to turn the key on and let the pump run up then have someone step on the brake while I looked and watched. It was clearly evident at that point where it was leaking.
 
Reply
Old Nov 21, 2025 | 08:20 AM
  #10  
Mkii250's Avatar
Veteran Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2011
Posts: 1,889
Likes: 574
From: London, Ontario
Default

Sorry wrong thread.
 

Last edited by Mkii250; Nov 21, 2025 at 08:30 AM.
Reply
Old Today | 06:40 AM
  #11  
Childeric12's Avatar
Thread Starter
|
Senior Member
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 211
Likes: 98
From: Kansas, U.S.A.
Default

Just a follow-up. Turns out I had a leaking caliper and line (lucky me!). I replaced both calipers and rotors as well as replaced the line.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
zray
XK8 / XKR ( X100 )
3
Jan 11, 2025 06:33 AM
Vee
XJS ( X27 )
5
Nov 27, 2022 01:16 PM
Spikepaga
XJS ( X27 )
19
Aug 6, 2021 09:42 AM
1800doogie
XJS ( X27 )
4
Apr 7, 2014 09:16 AM
kenatofc
XJS ( X27 )
3
Nov 20, 2013 02:49 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 08:44 PM.