XJ XJ6 / XJ8 / XJR ( X350 & X358 ) 2003 - 2009

2004 XJR - Valve Cover gasket replacement

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Old Jan 18, 2016 | 07:38 PM
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Default 2004 XJR - Valve Cover gasket replacement

This will be yet another first for me. Even though the valve cover bolts are in tight places I think can get them out. What worries me is torquing them back in. The shop manual calls for a specific torque sequence with a torque value of 12 Nm. About 30% of the valve cover bolts do not seem accessible via a torque wrench.

Has anyone done this job that might have some insight? I have ordered the two valve cover gaskets and the 8 spark plugs boss seals.
 
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Old Jan 18, 2016 | 08:43 PM
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The manual says to replace the grommets. Is this necessary? They are not cheap when you start counting how many you need to replace....





The two different styles of bolts that keep the cover on the cylinder head. They all have grommets. The manual says to replace all the grommets.
 
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Old Jan 19, 2016 | 04:28 AM
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did this recently and no dont need to replace grommets,

As to torque just follow the sequence using 1/4" socket wrench and you wont overtighten,

important part is to clean surface of cyl head and add a little dab of silicon RTV where the joins are: you can see where they are already when you remove.
 
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Old Jan 19, 2016 | 06:47 PM
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Default Removed the passenger side valve cover

That is the easiest of the two but still a bit painful.











Coils removed





Valve cover removed
 
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Old Jan 22, 2016 | 06:24 PM
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Well I got all the bolts out of the driver's side valve cover except the one that the oil level indicator tube rests on. The book says to "remove" the tube (after removing the nut that holds it in place on the valve cover). I tried pulling it from the top but it won't budge. It is totally not accessible from the bottom.

Has anyone removed the oil level indicator tube?
 
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Old Jan 22, 2016 | 06:30 PM
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Shoot, never mind. I pulled a little harder and it came off. I am hoping I won't have any problems putting it back on since I won't be able to tell where its going to...


 
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Old Jan 22, 2016 | 06:43 PM
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The driver's side valve cover is out. I do not have the parts in yet. I ordered them from ebay Monday thinking they would be here by the weekend but they have not been shipped yet.





 
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Old Jan 22, 2016 | 11:32 PM
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You've got to be happy to see that there's no gunk built up under those covers.
 
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Old Jan 23, 2016 | 07:56 AM
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Originally Posted by Mark in Maine
You've got to be happy to see that there's no gunk built up under those covers.
Indeed! For 136000 miles it looks really good. Dunno what the previous owner used for oil but I am using Mobil 1 synthetic 5W-30 every 5000k miles for the last 20000 miles or so.
 
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Old Jan 28, 2016 | 07:55 PM
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Default Cleaning covers; getting parts




A quick rinse in my parts washer





Nice and clean





Removing the valve cover gasket





Removing the spark plug wells o-rings





Parts from eBay - partsofengine - URO parts at a very reasonable price
 
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Old Jan 28, 2016 | 08:10 PM
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Default Installing the passenger (easy) side

I took the valve cover and cleaned the grooves thoroughly. Now, when you put the gasket on, the gasket will not stay when you try to fit it on the cylinder head. So, what I did, I dabbed some Permatex ultra black gasket maker, enough to ensure that the gasket would not fall off the cover. Again, don't slather it, just some dabs to ensure that the damn thing won't fall from the cover while adjusting it.

No torque wrench is needed. You will know when it is tight. Follow the tightening procedure spelled out in page 732 of book #3. On one bolt, I had to use a double universal joint to get to it.





I cleaned the mating cylinder head surface with brake fluid and a cloth rag





I put some Permatex gasket maker on the cylinder joint with the timing cover. There are two of them - this is the top





Bottom joint





Double universal joint to get to the cover bold adjoining the strut tower





All buttoned up
 
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Old Jan 30, 2016 | 10:50 AM
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So, I just about have the driver's side done (that was the bitch side) and I am stuck. I did remove the oil level indicator tube and putting it back on its proving to be near impossible. I cannot get a visual where the tube goes whether the car is on the lift or on. Even an inspection camera is not helping much. Talking about being frustrated.....
 
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Old Jan 30, 2016 | 12:06 PM
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Default Do not remove oil level indicator tube

You will be f****d. What you should do instead, leave the oil level indicator in the tube, unbolt the nut that holds the oil level indicator tube on the valve cover, pull on it to remove it slightly so that you can reposition it to remove the valve cover BUT LEAVE the oil level indicator in the tube. The indicator will be in the oil tube hole and when you ready to install it, this will guide the tube back on the block peacefully.

I managed to finally insert mine back in using a remote inspection camera. Also credit goes to the following thread (post #5)

https://www.jaguarforums.com/forum/x...estion-108196/







 
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Old Jan 30, 2016 | 01:43 PM
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Originally Posted by Lagonia
You will be f****d.
Glad you got it back in. Way back in post #6 I said uh-oh
when I read it.

Owners of the 4.0L engine who have read the tensioner
replacement threads know about this "feature" and the
usual advice to slit the loop on the tube for clearance.
 
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Old Jan 31, 2016 | 07:59 AM
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Thanks for this information .I shall be doing this as part of my supercharger removal to change the knock sensors and relavent pipes in the valley of hell that is the supercharged V8 !!!
 
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Old Apr 16, 2021 | 04:57 AM
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Sorry to hijack your thread but have completed the same job and took my time but in doing this I've forgotten where this heatshield goes.




Can anyone help me?
 
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Old Apr 17, 2021 | 10:14 AM
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Originally Posted by scrappydoo
Sorry to hijack your thread but have completed the same job and took my time but in doing this I've forgotten where this heatshield goes.




Can anyone help me?

Anyone? Really struggling here!
 
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Old Apr 17, 2021 | 02:25 PM
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I'm tuned in. I bought the gasket set, but have not started the job yet
 
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Old Apr 17, 2021 | 02:44 PM
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Originally Posted by Vanden Nate
I'm tuned in. I bought the gasket set, but have not started the job yet
It's not hard, just a need lots of extensions and U-joint on your sockets which I used a mixture of 1/4 and 3/8 sizes on. Then the valve covers can need a bit of "persuasion" to actually remove themselves from the same spot they've been for years!

Just becoming confused on where this spare heatshield fits!
 

Last edited by scrappydoo; Apr 17, 2021 at 10:42 PM.
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Old Apr 18, 2021 | 02:19 PM
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Think I've found it on post #6 here in the picture of the Dipstick just got to work out the orientation of it.
 
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