XK8 / XKR ( X100 ) 1996 - 2006

Head Gasket R/R : Lots of Pictures!

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Old Mar 19, 2018 | 10:33 PM
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Default Head Gasket R/R : Lots of Pictures!

I've put together a pictoral history of replacing the head gaskets (and every other gasket, fitting, pipe, tube etc.) on my 60K mile 1997 XK8. I blew the head gasket only a week after finally getting my suspension sorted out (melted shock mounts, flabby coil springs etc.) I could not have gotten this far without the help from the members of this forum, so thanks again in advance of questions as they come...




The Patient: Day 1





B Bank



Getting the crankshaft pulley took a 5 feet section of pipe for leverage.



Turns out the previous owner installed the secondary tensioners. The rails showed signs of cracking



It's getting ugly!



Lots of elbow grease.



Open heart surgery!



Paint prep



Brittle baked connectors!!!!





Brittle baked insulation!!



Paint prep.....





2 coats of primer...



Base coats



Must ...paint....everything....



Everything gets a coat of paint! (Sorry purists)







Did I mention that everything gets painted?



Head install up next...stayed tuned!
 
Old Mar 20, 2018 | 06:14 AM
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I'd have taken the engine out to paint the engine compartment rather than do all that careful masking - you've got admirable patience.
Graham
 
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Old Mar 20, 2018 | 06:07 PM
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Originally Posted by GGG
I'd have taken the engine out to paint the engine compartment rather than do all that careful masking - you've got admirable patience.
Graham
Ill let you know if I can actually get it to run! Lots of learning...
 
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Old Mar 23, 2018 | 01:13 PM
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Heads go on next...
 
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Old Mar 23, 2018 | 11:33 PM
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Waiting for the RIBE socket to arrive to fasten the heads...



 
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Old Mar 24, 2018 | 06:27 AM
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progressing nicely!!!!
 
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Old Mar 24, 2018 | 08:03 AM
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Thanks Jo, love the photos. FYI, I removed my " cold" air induction, returned to factory , as I've had occasional check engine, reduced performance lights come on as well as poor running performance on hot days. All cleared up with the re install of factory system. Thanks again. Hope all works out well. Rich
 
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Old Mar 24, 2018 | 10:23 AM
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Your engine looks great
I see that you are putting fiber head gaskets back on. They are the origional replacement.
The fiber head gaskets is what failed on you.
I would suggest that you use MLS head gaskets.
 
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Old Mar 24, 2018 | 01:57 PM
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Wow! This job is WAY out of my 'wanna do it' range. Kudos on a fab looking job. Hope it all goes back together and purrrz.
 
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Old Mar 24, 2018 | 02:26 PM
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Originally Posted by BobRoy
Your engine looks great
I see that you are putting fiber head gaskets back on. They are the origional replacement.
The fiber head gaskets is what failed on you.
I would suggest that you use MLS head gaskets.
Any idea where I can get the MLS type?
 
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Old Mar 24, 2018 | 02:59 PM
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You can do a search for head gaskets for a 03 xk8.
The part numbers I have are AJ88987 for the RH bank and AJ88988 for the LH bank.
You need the Jaguar replacement. The Lincoln LS head gaskets are different.
I got mine from RM European for around $50 each.
 
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Old Mar 24, 2018 | 10:18 PM
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Smile Jo the the "Motorman"!

Congratulations on the Paint job! Man you have outdone yourself......that is a tight fit back in there around the Exhaust Manifolds....Motor's almost to big for the Car......You are a Brave Man!

Billy Clyde in Houston
 
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Old Mar 26, 2018 | 11:24 AM
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Originally Posted by BobRoy
Your engine looks great
I see that you are putting fiber head gaskets back on. They are the origional replacement.
The fiber head gaskets is what failed on you.
I would suggest that you use MLS head gaskets.
Thanks for the part #s for the metal gaskets. I'm not sure why they continue to sell these if they are prone to failure or have the aftermarket suppliers come up with an improved version?
 
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Old Apr 30, 2018 | 03:43 PM
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Default Rebuild Update....



Took the forums advice and got the upgraded head gaskets. Glad I did as there is a huge difference between the 2.



The stage was set to bolt the heads down and set the timing chains and cams...



So far....



 
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Old Jun 1, 2018 | 10:11 PM
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Default Update: Job completed (finally)



Took the advice of the forum and dumped the composite head gaskets for the one-piece metal.

















 
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Old Jun 1, 2018 | 11:07 PM
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Default Update: Job completed (finally)

Parts:

Head gaskets
Head bolts
Top end gaskets
A/C gaskets
Timing chains, tensioners, guides
New hoses, clamps and external fasteners

Lots of help and guidance from the Forum!
 
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Old Jun 2, 2018 | 09:48 AM
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Well done!, there is great satisfaction and pride in completing such a daunting task, now is time to reap the rewards of your hard work, enjoy the drive.

Cheers, BK
 
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Old Jun 2, 2018 | 11:17 AM
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Originally Posted by jobagadonuts


Took the advice of the forum and dumped the composite head gaskets for the one-piece metal.

















There's is nothing prettier or more satisfying than building your own Engine! I don't know how many you have done over the years, but this one really looks great to me! I know you are proud of your work!

Congratulations on a job well done!

Billy Clyde in Houston!
 
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Old Jun 4, 2018 | 10:38 PM
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Originally Posted by bcprice36
There's is nothing prettier or more satisfying than building your own Engine! I don't know how many you have done over the years, but this one really looks great to me! I know you are proud of your work!

Congratulations on a job well done!

Billy Clyde in Houston!
Thanks, Billy!

First project like this for me. I've done a few peripheral parts like water pump, etc but this is the first head gasket r/r. I made a few mistkes along the way but learned a lot in the process. Being able to download the service manuals and get advice from the forum made it all possible. The car drives great, loads of smooth high revving power!
 
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