1995 XJS 4.0L Facelift 6cyl Won't Start
#101
The following users liked this post:
orangeblossom (09-07-2018)
#102
That sounds like a good idea, as otherwise it is quite hard to tell what is happening
Last edited by orangeblossom; 09-07-2018 at 03:36 AM.
#103
Alex if I read this correctly the injectors are not firing when you crank.
If this is correct then I would suspect the tach signal to the ECU, no tach signal no injector fire.
Do the injectors fire a priming pulse when the ignition is turned on? if so then the injector circuit /relay is woirking
If this is correct then I would suspect the tach signal to the ECU, no tach signal no injector fire.
Do the injectors fire a priming pulse when the ignition is turned on? if so then the injector circuit /relay is woirking
I'm not really sure if they're firing or not but She's definitely trying to Start and so I might try Daim's idea with the lights
#104
Glad I could help
As Jagboi64 mentioned, injectors can be removed with the fuel rail as a unit, they can be just pulled out of the manifold, the o-rings seem to be much better quality than on the older AJ6 engines and don't have to be replaced unless they are clearly brittle/hard/leaking/etc. Mine were perfectly fine after 20 years when on the XJ40 they were clearly hard and past its use by date
Injector signal can be checked with a noid light tester(~£15 on eBay, not sure a normal bulb would work here), problem is that the signal might be there but injector might be stuck, a good idea for this would be to connect 12V to the injector for a second and hear whether its clicking or not. If it clicks - it should be fine, might still be stuck but at least it fires and it should clear with enough pressure in the rail eventually before a further clean up. You can get a plastic adapter for a can of eg electronic contact cleaner on eBay(~£3) that goes over the injector and a bosch plug(~£3) to temporarily connect 12V to it, eg eBay item number:263745147704. That's the only way to check these properly(past sending them for pro cleaning, which is ~£15 per injector) and you can observe the fuel pattern, whether they open correctly and are not leaking when closed.
As Jagboi64 mentioned, injectors can be removed with the fuel rail as a unit, they can be just pulled out of the manifold, the o-rings seem to be much better quality than on the older AJ6 engines and don't have to be replaced unless they are clearly brittle/hard/leaking/etc. Mine were perfectly fine after 20 years when on the XJ40 they were clearly hard and past its use by date
Injector signal can be checked with a noid light tester(~£15 on eBay, not sure a normal bulb would work here), problem is that the signal might be there but injector might be stuck, a good idea for this would be to connect 12V to the injector for a second and hear whether its clicking or not. If it clicks - it should be fine, might still be stuck but at least it fires and it should clear with enough pressure in the rail eventually before a further clean up. You can get a plastic adapter for a can of eg electronic contact cleaner on eBay(~£3) that goes over the injector and a bosch plug(~£3) to temporarily connect 12V to it, eg eBay item number:263745147704. That's the only way to check these properly(past sending them for pro cleaning, which is ~£15 per injector) and you can observe the fuel pattern, whether they open correctly and are not leaking when closed.
Last edited by katar83; 09-07-2018 at 04:34 AM.
The following 2 users liked this post by katar83:
Greg in France (09-07-2018),
orangeblossom (09-07-2018)
#105
Hi Katar
Thanks again for your very detailed and ultra helpful replies, as I know nothing about these Engines and no idea what a Noid Light is but thanks to you and others, I'm closing in on the problem
Here's what I did and what happened:
The Coolant Temperature Sensor, was reckoned to be the possible cause of a 'No Start' Problem, so I put a Bridge across the Female Sockets and then spun the Engine
Where She went from trying to Start to not wanting to Start at all! (She didn't fire once) in which case it would appear that the Coolant Temperature Sensor was OK and so I reconnected it as was
Next I tried out Daim's suggestion of using a 'Bulb' and although you may have got there first by mentioning a 'Noid Light' at the time in question, I didn't have any idea at all what a 'Noid Light' was
And so I went with Daim's idea of using a normal Bulb, which I connected to the Plug of No1 Injector, where after 5 revolutions the Light Bulb Lit on the 6th! (Genius idea Daim!)
But when I tried to do that again, in order to make a Short Video, the Light Bulb didn't light!
Maybe a Wire lost contact of maybe it blew a Fuse but the fact that it ever worked at all, is very much leading me to think the Injectors are getting a Signal
Or at least they would be, if only for one thing!
The 'Pins' on the Injectors, take the word Corrosion to another level, as they are almost Black!
Which could easily be the Cause of the 'No Start Problem' very, very, likely I would think!
So I am going to Clean the Injector Pins and then try her again and if that doesn't work, then I'll take out the Injectors and give them a Clean
I've got some Electrical Cleaner and also a Spare Injector Plug, which I used to Clean the Injectors on my V12 'Cherry Blossom'
The light at the end of the tunnel, is starting to look a bit brighter, with hope now in sight!
Thanks again for your very detailed and ultra helpful replies, as I know nothing about these Engines and no idea what a Noid Light is but thanks to you and others, I'm closing in on the problem
Here's what I did and what happened:
The Coolant Temperature Sensor, was reckoned to be the possible cause of a 'No Start' Problem, so I put a Bridge across the Female Sockets and then spun the Engine
Where She went from trying to Start to not wanting to Start at all! (She didn't fire once) in which case it would appear that the Coolant Temperature Sensor was OK and so I reconnected it as was
Next I tried out Daim's suggestion of using a 'Bulb' and although you may have got there first by mentioning a 'Noid Light' at the time in question, I didn't have any idea at all what a 'Noid Light' was
And so I went with Daim's idea of using a normal Bulb, which I connected to the Plug of No1 Injector, where after 5 revolutions the Light Bulb Lit on the 6th! (Genius idea Daim!)
But when I tried to do that again, in order to make a Short Video, the Light Bulb didn't light!
Maybe a Wire lost contact of maybe it blew a Fuse but the fact that it ever worked at all, is very much leading me to think the Injectors are getting a Signal
Or at least they would be, if only for one thing!
The 'Pins' on the Injectors, take the word Corrosion to another level, as they are almost Black!
Which could easily be the Cause of the 'No Start Problem' very, very, likely I would think!
So I am going to Clean the Injector Pins and then try her again and if that doesn't work, then I'll take out the Injectors and give them a Clean
I've got some Electrical Cleaner and also a Spare Injector Plug, which I used to Clean the Injectors on my V12 'Cherry Blossom'
The light at the end of the tunnel, is starting to look a bit brighter, with hope now in sight!
Last edited by orangeblossom; 09-07-2018 at 07:53 AM.
#106
Noid light is just a fancy bulb to check injectors, normal bulb, normally I don't think that it would work due to signal frequency.
You can view what it is and how it works eg here:
A set on eBay cost ~£15 and its well worth having, especially with multiple cars
Also, as I said earlier you really need an OBD scanner for this car.
No idea why connectors would be dirty though, this is puzzling!
You can view what it is and how it works eg here:
A set on eBay cost ~£15 and its well worth having, especially with multiple cars
Also, as I said earlier you really need an OBD scanner for this car.
No idea why connectors would be dirty though, this is puzzling!
The following users liked this post:
orangeblossom (09-07-2018)
#107
#108
The following users liked this post:
orangeblossom (09-07-2018)
#109
Hi Katar
Hi Vee
Cheers Guys!
But I think I've finally managed to track down the problem (although I think I may have said that a couple of times before)
Having taken the Electric Plugs off from the Injectors, I tested each of them individually with a 9 Volt Battery and then a 12 Volt Battery and could not hear any off them 'Click'
So I pulled the Injector Rail out of the Car together with the Injectors (not all of which came out when I pulled out the rail)
Taking out that rail was a real nightmare, as it was in there so tight that I had to lever it out with a piece of wood but having eventually managed that, the next job will be to Test them while they are out of the Car
So the Plan is to put them all back on the rail and then block up one end and then fill the Injector Rail with Carburettor Cleaner and then apply low Air Pressure to the other end of the Rail
Then using my Spare injector Plug, give each of them a quick 'dab' of 12 Volts and then see if they squirt, or if they are going to need replacing
Hi Vee
Cheers Guys!
But I think I've finally managed to track down the problem (although I think I may have said that a couple of times before)
Having taken the Electric Plugs off from the Injectors, I tested each of them individually with a 9 Volt Battery and then a 12 Volt Battery and could not hear any off them 'Click'
So I pulled the Injector Rail out of the Car together with the Injectors (not all of which came out when I pulled out the rail)
Taking out that rail was a real nightmare, as it was in there so tight that I had to lever it out with a piece of wood but having eventually managed that, the next job will be to Test them while they are out of the Car
So the Plan is to put them all back on the rail and then block up one end and then fill the Injector Rail with Carburettor Cleaner and then apply low Air Pressure to the other end of the Rail
Then using my Spare injector Plug, give each of them a quick 'dab' of 12 Volts and then see if they squirt, or if they are going to need replacing
The following users liked this post:
Greg in France (09-08-2018)
#110
Can you provide a little backstory on the car?
I always assumed (big mistake) that you were using the car “regularly” and it just quit on you. Was this car sitting for awhile? Did you recently acquire it?
I’m just trying to place some context around your problem. I guess I’m also trying to figure out how all 6 of your injectors have failed simultaneously. Fuel starvation can cause that. If the injectors are firing and there’s no fuel, the injectors will burn out.
Lets make sure we don’t replace these injectors only to ruin them as well?
I always assumed (big mistake) that you were using the car “regularly” and it just quit on you. Was this car sitting for awhile? Did you recently acquire it?
I’m just trying to place some context around your problem. I guess I’m also trying to figure out how all 6 of your injectors have failed simultaneously. Fuel starvation can cause that. If the injectors are firing and there’s no fuel, the injectors will burn out.
Lets make sure we don’t replace these injectors only to ruin them as well?
Last edited by Vee; 09-08-2018 at 08:22 AM.
The following users liked this post:
orangeblossom (09-08-2018)
#111
Hi Vee
That is very interesting!
Because I've found the problem and a very expensive one too!
As having tried everything that I could think of, I decided to delve a bit deeper and pull out the Fuel Rail together with all the Injectors and they were in there really tight I can tell you
And then I decided to Test them on a Homemade rig and you'll never guess what or maybe you would, 4 of the Injectors were burnt out!
(Just like you just said)
I wonder how many people have ever thought that might happen?
You run out of Petrol = New Injectors!
Your Fuel Pump packs up = New Injectors and a New Fuel Pump!
And while I'm sure there may be times when you can get away with it, there must be an equal number of times when you can't, as it certainly looks like I'll have to replace everyone of those Injectors on the Fuel Rail
As when I tested them on my Rig only 2 of them were working, so that was probably why She was trying to Start but wouldn't pick up
Where as for the back story, 'Carmen' was an impulse buy, which then just sort of left me with another XJS I didn't need, as I've always thought She was too nice to use
And lack of use was certainly what must have caused this problem
That is very interesting!
Because I've found the problem and a very expensive one too!
As having tried everything that I could think of, I decided to delve a bit deeper and pull out the Fuel Rail together with all the Injectors and they were in there really tight I can tell you
And then I decided to Test them on a Homemade rig and you'll never guess what or maybe you would, 4 of the Injectors were burnt out!
(Just like you just said)
I wonder how many people have ever thought that might happen?
You run out of Petrol = New Injectors!
Your Fuel Pump packs up = New Injectors and a New Fuel Pump!
And while I'm sure there may be times when you can get away with it, there must be an equal number of times when you can't, as it certainly looks like I'll have to replace everyone of those Injectors on the Fuel Rail
As when I tested them on my Rig only 2 of them were working, so that was probably why She was trying to Start but wouldn't pick up
Where as for the back story, 'Carmen' was an impulse buy, which then just sort of left me with another XJS I didn't need, as I've always thought She was too nice to use
And lack of use was certainly what must have caused this problem
#112
Hi Vee
It looks to me like you have gone and Nailed not only the 'past' but also the 'future' as having had a chance to think it over, for one reason or another it seems a lack of Fuel was causing the problem
And as you so quite rightly say, I need to make sure that another new set of Injectors doesn't burn out and go the same way, so the first thing I am planning to do is hang a fuel pipe over the side of the Engine Bay
Then turn the ignition key on and off a few times, to make absolutely sure the fuel is getting through where I can then pump some into a Jar
Does that sound like a Plan?
Thanks for your Help and also to Katar, as you have both been amazing to a 'Newbie' like myself who has never worked on an AJ16 before
It looks to me like you have gone and Nailed not only the 'past' but also the 'future' as having had a chance to think it over, for one reason or another it seems a lack of Fuel was causing the problem
And as you so quite rightly say, I need to make sure that another new set of Injectors doesn't burn out and go the same way, so the first thing I am planning to do is hang a fuel pipe over the side of the Engine Bay
Then turn the ignition key on and off a few times, to make absolutely sure the fuel is getting through where I can then pump some into a Jar
Does that sound like a Plan?
Thanks for your Help and also to Katar, as you have both been amazing to a 'Newbie' like myself who has never worked on an AJ16 before
#113
The following users liked this post:
orangeblossom (09-09-2018)
#114
I'd very surprised if they were burnt out, they can take a fair amount of abuse before burning out the coil and obviously that doesn't happen normally while they stay attached to the car due to high frequency signal when you power them. Lack of fuel would not damage them here.
What happened here, is the pin is probably seized in the injector from the dried up fuel deposits. With some of the injectors its pretty obvious how to open them up to free it but with this Bosch one I have no idea how. I suspect the top plastic bit either unscrew or can be lifted up if you drill(?)/punch the metal bit in the hole in the middle.
You could try tapping them lightly with the power applied. This might help, just use a screwdriver handle not a large hammer
If you decide to replace them, there is plenty used ones on eBay and not that expensive and if you decide to bin these, try opening up one before you do. It would be nice to know how to open these and I suspect one will have to be sacrificed to find out how.
Alternatively might be worth asking someone from injector cleaning services whether they can fully refurbish these inc opening them up.
There is also a set of working used injectors on eBay now for £25, eBay item number: 253814742383
What happened here, is the pin is probably seized in the injector from the dried up fuel deposits. With some of the injectors its pretty obvious how to open them up to free it but with this Bosch one I have no idea how. I suspect the top plastic bit either unscrew or can be lifted up if you drill(?)/punch the metal bit in the hole in the middle.
You could try tapping them lightly with the power applied. This might help, just use a screwdriver handle not a large hammer
If you decide to replace them, there is plenty used ones on eBay and not that expensive and if you decide to bin these, try opening up one before you do. It would be nice to know how to open these and I suspect one will have to be sacrificed to find out how.
Alternatively might be worth asking someone from injector cleaning services whether they can fully refurbish these inc opening them up.
There is also a set of working used injectors on eBay now for £25, eBay item number: 253814742383
The following users liked this post:
orangeblossom (09-09-2018)
#116
#117
1. That eBay listing looks great, espeically since they come with the metal clips, which are known to break. Sourcing replacements is a pain. The problem is that I would probably want them professionally cleaned. I’m sure there’s a place you can take them to, which leads me to...
2. Take the injectors you have to a place for refurbishment. They will immediately tell you if they’re burnt or cleanable. The right kind of shop won’t even charge you for the diagnosis. You’re going to need new orings as well, they’ll have them on hand.
For 25GBP, I’d definitely snag those injectors. The part number is correct, but their engine description is wrong. I don’t believe there’s such a thing as a 3.2L AJ16. It either came from a 3.2 AJ6 or a 4.0 AJ16, but the part number given lines up with the 4.0 AJ16.
In the meantime, replace your fuel filter. It’s probably way overdue.
Lastly, there is a guy you can reach out to, sdfwinddancer@aol.com, who specializes in Jaguar Fuel Injectors. He’d probably tell you anything you ever wanted to know about injectors. (google jaguar fuel injector service for his website). I believe hes told me that these injectors are pretty stout, so it’s plausible they can all be refurbished.
2. Take the injectors you have to a place for refurbishment. They will immediately tell you if they’re burnt or cleanable. The right kind of shop won’t even charge you for the diagnosis. You’re going to need new orings as well, they’ll have them on hand.
For 25GBP, I’d definitely snag those injectors. The part number is correct, but their engine description is wrong. I don’t believe there’s such a thing as a 3.2L AJ16. It either came from a 3.2 AJ6 or a 4.0 AJ16, but the part number given lines up with the 4.0 AJ16.
In the meantime, replace your fuel filter. It’s probably way overdue.
Lastly, there is a guy you can reach out to, sdfwinddancer@aol.com, who specializes in Jaguar Fuel Injectors. He’d probably tell you anything you ever wanted to know about injectors. (google jaguar fuel injector service for his website). I believe hes told me that these injectors are pretty stout, so it’s plausible they can all be refurbished.
Last edited by Vee; 09-09-2018 at 08:51 AM.
The following users liked this post:
orangeblossom (09-09-2018)
#118
There is a 3.2l AJ16 I had one... In my X300. Just like there is a 3.2l AJV8 as well It is the smallest EU engine in the X300... My signature shows the XJ6 from 1995 with a 3.2l AJ16. Just because it wasn't sold in the States doesn't mean it was never sold
The following users liked this post:
orangeblossom (09-09-2018)
#119
The following users liked this post:
orangeblossom (09-09-2018)
#120
'Carmen' No Start Mystery finally solved! (XJS 4.0L with AJ16 Six Cylinder Engine)
Coils burned out on 4 of the Injectors of my 6 cylinder AJ16 Engine, which may have been caused by blocked filters in the top of the Injectors, which in turn resulted in Fuel Starvation causing the Injector Coils to burn out
When measuring the resistance on my Meter, 4 of the 6 Injectors had gone 'Open Circuit' leaving just 2 of them working which was probably why she sounded as if she was trying to start
Full story with Pics on my 'Cherry Blossom' restoration thread on Page 95 and here is a link to that page: 'Carmen' No Start Mystery Finally Solved
Coils burned out on 4 of the Injectors of my 6 cylinder AJ16 Engine, which may have been caused by blocked filters in the top of the Injectors, which in turn resulted in Fuel Starvation causing the Injector Coils to burn out
When measuring the resistance on my Meter, 4 of the 6 Injectors had gone 'Open Circuit' leaving just 2 of them working which was probably why she sounded as if she was trying to start
Full story with Pics on my 'Cherry Blossom' restoration thread on Page 95 and here is a link to that page: 'Carmen' No Start Mystery Finally Solved
The following users liked this post:
Greg in France (09-10-2018)
Thread
Thread Starter
Forum
Replies
Last Post
Mike Leon
General Tech Help
0
10-07-2017 05:24 PM
Saspc
XJS ( X27 )
0
05-12-2016 12:46 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)